Ipar 4.0 :: A gyárdigitalizáció bevezető eszközei H2020 UMI-TWINN IPAR 4.0, LOGISZTIKA 4.0: Kihívások és lehetőségek 2017. május 22. InterContinental Budapest Tóth József, Dr Hegedűs Éva, Dr Haidegger Géza, Dr Paniti Imre www.hepenix.hu, hepenix@hepenix.hu : H-2049 Diósd, Petőfi Sándor utca 39. : +36 (23) 382853, : +36 (23) 545 128
HEPENIX :: Overview 42 employees, 1100M+ HUF / 3,8M+ turnover, 80+ completed projects per year 2 sites, local/eu/global supplier role
Main Areas of Operation Image Miklós Rácz Automotive Nuclear R & D
Hepenix References More than 800 successful projects Long-term partnership with customers providing mutual benefits
Hepenix :: Manipulators - Simple pneumatic - Balanced manipulator - Cartesian manipulator - Portal robot - 6 DoF robot system Transmission manipulator Inserter machine High-technology robot cells
Hepenix :: Measuring systems - High-technology systems, touch / non-touch - Accuracy < 0,001mm = 1 micron - Reliable R&R, Cmk, Cpk values LCD TV backcover checking robot cell Flexible cable checking AOI Pin checker Geometry checker Camshaft touch probe tester
Hepenix :: ESS/WSS Focus (+QLT)
Radar sensor assembly line Screwing and labeling Cooling Pin checker with camera system Technologies: - Electrical contacting and flashing - Cooling (100 C >>> 20 C) - Leakage tester - Label printing and camera checking - Screwing solutions - Frame pressing - Final checking with vision systems Adapter frame presser
Specialties/emerging technologies Areas include: - Small footprint large capacity technological storage with heating, cooling and testing functions, manual or automated - COBOTs, collaboration between human and machine operators - Cooling/heating tunnels - Climate and shock chambers - Parts feeders
Industry 4.0 Source: KPMG
Assembly lines in general
Célkitűzések Hatékonyság, versenyképesség CPS támogatás (kiber-fizikai rendszerek) Big Data és a döntéshozatal támogatása Kétirányú MES kommunikáció Rugalmasság növelése (mass customization) IoT / SMART eszközök képességeinek kihasználása Industry 4.0 / Industrie 4.0 :: IPAR! A Lean termelés új szintje
Kihívások Nem minden termelés érett rá vagy igényli a teljes kiépítettséget De ekkor is: átláthatóság, karbantartás Költség vs haszon: heti/havi szintű fejlődés Társadalom átlagéletkora, képességei Adatok kezelése, feldolgozás Kontroll? Biztonsági kihívások Nyertesek és lemaradók
INTRO4.0 - EUREKA Consortium Leader Role Partnering with MTA SZTAKI Readiness assessment Demo system development www.i40platform.hu 1 st public Hungarian Industry 4.0 initiative + Founding member of Industry 4.0 platform
HEPENIX Participation EUREKA Development of methods for quality assurance and fault management Development of methods for visualization Development of methods for the simultaneous engineering Development of methods for robust logistics planning and control Information sharing on Industry 4.0 development using the experience of a machine integrator!
Industry 4.0 Toolset Demos Flextender Cyclops II
Use-Case :: Digital Twin & H-M Interaction
INTRO4.0 - EUREKA Toolset with hardware and software elements Enterprise-wide assessment Evaluation of main waste factors Direct waste incl. potentiality, risks Indirect waste, characterization Development of item and activity tracking solution Image source : uswitch.com via internet
INTRO4.0 EUREKA :: Cockpit 35-40.000 alkatrész, 20.000 féle Kézi nyomonkövetés
Drawings per day Drawings SUM Big Data megközelítés alkalmazása Project Rollout 100 90 80 70 60 50 40 30 20 10 0 900 800 700 600 500 400 300 200 100 0 Date
Drawings per day 201 201 201 201 201 201 201 201 201 201 201 Drawings SUM INTRO4.0 EUREKA :: Cockpit EMESE Project Rollout 100 50 0 1000 500 0 Date Image source : uswitch.com via internet
Industry 4.0 Enabler Offer Reconsidered process, status and time data collection from the production system :: Interface Speeding up type change processes :: Changeover Better visualization for existing production data :: Visualization Improved HMI for operation and maintenance :: Partner Improved alert service for maintenance :: Support Machine can call the relevant worker Improved documentation, training and live tools for operators and maintenance :: Edukit Integrated or also available as UPGRADE/RETROFIT kit
Industry 4.0 Enabler Project Testbed / Demonstration cell for real production process Complete collection system for Big Data foundation Enablers for all levels of current ( I3.0 ) systems Sensor Kit, Actuator Kit, Software Kit, MES+ kit Modular Industry 4.0 core Digital TWIN Prediction, analysis, preparation for visualization Camera (multi-spectral) monitoring Operator environment Preparation for robotic assistance (coexistent level) Ergonomy assessment Voice control Multi-level, skill-dependent process Visualization Integrated and also available as UPGRADE/RETROFIT kit
Thank you for your attention! Mr Mark Petrik, Managing Director mark.petrik@hepenix.hu, direct: +36 (20) 972-07-36 Mr Jozsef Toth, Director for Business Development jozsef.toth@hepenix.hu, direct: +36 (70) 9-307-703 Address: Petőfi Sándor utca 39., H-2049 Diósd, Hungary Phone: +36 (23) 545 048, +36 (23) 382-853, Fax: +36(23) 545-128 hepenix@hepenix.hu, www.hepenix.hu